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Monday, April 2, 2012

THE MAGIC OF BONDO

    Having sung the praises of Gorilla Glue,  I will now give homage to Wallace's favorite product.....

BONDO .



     We have used said product for several fixes around Hawthorne House:  replacing rotten wood in a window frame,  merging old trim with new trim, repairing a deep cut from the saw, and now, most impressively, molding the stair rail joints.


Look closely at this BEFORE picture
Here is the beautiful AFTER shot

 Ahhhhhhhh, BONDO !

* What a difference this product has made in the making of the stair rail.


Sunday, April 1, 2012

A HANDRAIL IN THE MAKING

    As we've come to find out, to no surprise, nothing original to this house is available in your local hardware store or even the specialty lumber mills in the area.  What this means is we find the closest product available (such as the crown molding in the roof repair which has the same basic profile but is slightly less thick),


Missing crown from roof

Newly primed close match to original crown

 change to an entirely different product (such as deck railing pickets since the deck is a new feature),


New deck, new pickets



beg, borrow or 'steal' from areas of this house or another local house (thank you Garland house),

Old floorboards from our kitchen and Garland Street house sistered in to the  back room


 pay an arm and a leg to have a product duplicated (the stair spindles are so unique),

60 duplicated spindles .....  Ka-ching!


OR

we make it ourselves (because, I've been told so many times and I am now beginning to believe it,  "Carlie, there's nothing we can't do." - DLS).

    So, make it we did.  We purchased an outdoor handrail that was close in size to the existing original rail at the top of the back stairs. 

Original handrail atop the bead board (2nd floor)

We milled the rail to be close to the original.

Purchased fir rail with a portion of the right side bead cut off


Using the table saw to remove the bead on each side of the rail

The router will give us a curved side


Clamping the rail before routing

After installing the rail it was time to sand the peak off the top side of the rail (originally milled to be an exterior rail it required a peak to shed water).

A palm sander comes in handy for this task (Thanks Lucius for such an awesome gift years ago)

*We are far from finished.  Check the following posts for the magic of Bondo and the completed wall.






  


IT'S AN ANGLE THING



At this posting, the wall is complete.  Yesterday evening, as I sat on a pile of trim in my kitchen admiring the day's work, I realized I have a new favorite location in this house competing with the 3rd floor stairwell.......
                              
                                         .......It's the back stairs ( stairs, handrail and surrounding wall and trim)


See here how we got the job done.


We have, perhaps just enough material to span the area


Using the materials sparingly


Nice angles








45 degree cuts

A clean 45 degree cut

Angles!

Midway through the bead board over the refrigerator 'hole'



I've just got to admire the end result.  Ahhh the angles!